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Freshwater makers from Wärtsilä
Also known as 'Serck Como'

Reverse Osmosis plants for ships & offshore platforms

Wärtsilä's Reverse Osmosis freshwater makers for ships and offshore platforms are able to produce between 20 and 1000 tons of permeate per day. They feature a modular and flexible design that is customizable to meet operational and space requirements of any vessel. Installation and optimization of a reverse osmosis solution on each vessel type and platform is now possible.

Reverse Osmosis (RO) is a water purification technology that uses membranes to remove salts and impurities from seawater in order to create permeate (freshwater). Wärtsilä RO plants use semi-permeable membranes: porous sheet barriers that blocks the flow of salts and other solutes. Seawater is forced through microscopic pores in the membrane under pressure, while larger dissolved solids and heavy molecular weight contaminants are flushed away as reject water.

    KEY BENEFITS

    • Low energy consumption
    • Easy operation & maintenance 
    • Modular design for minimal footprint
    • Flexible components & piping selection 
    • Maximum flexibility: critical components can be chosen individually
      (pre-filtration, membranes, high pressure pumps, energy recovery devices, automation) 
    • Only proven suppliers from Western Europe and US 
    • Engineering & installation support by Wärtsilä
    • Minimal chemical consumption

    TECHNICAL DATA

    • Capacity standard models: 20 – 1000 ton/day
    • Customized solutions are possible (higher / lower capacities than standard models)
    • Single & double-pass designs
    • Consistent production of freshwater at seawater temperature range of 0-35 °C  
    • Fully automatic or semi-automatic operation  
    • Standard automation: Siemens S7-1500, PROFINET (other by request)  
    • Easy connection to ship automation / control system  
    • UV-sterilizer after prefiltration reduces chemical consumption  

    WORKING PRINCIPLE

    Seawater is pumped into the RO system by a seawater pump (1). Incoming water is subjected to double filtration. In the first prefilter stage (2) the seawater is filtered from all suspended solids up to 40-50 micron for large RO plants, and 5 microns for small standard plants. A second prefilter stage (4) further filters the water down to 5 microns for large RO plants, and 1 micron for small standard plants. In large RO plants a UV reactor (3) is installed between the two filtration stages to disinfect the filtered water and avoid bacterial growth on the RO membranes.

    The filtered seawater is then pumped through the RO membranes by a high-pressure pump (5). Semi-permeable RO membranes (6) remove ions, particles, and bacteria from seawater to generate permeate/freshwater. The permeate leaves the membranes, while the brine is diverted for discharge. Optional post-treatment (8) consists of pH correction, re-hardening and remineralisation. Large RO plants offer automatic flushing with low salinity water to remove the salty water from the RO housing. 

    process flow Reverse Osmosis, working principle reverse osmosis Wärtsilä Water & Waste

    RO plants typically have a single or a double pass configuration. In double pass plants the treated water passes through the membranes twice. The permeate from the first pass becomes the feed water for the second membrane-pass via another high-pressure pump (7). Single pass RO plants typically supply freshwater under 500 ppm total dissolved solids (TDS). When high quality water with a TDS under 20 ppm is required (for example in boilers), a double pass RO plant is necessary. 

    SCOPE OF SUPPLY

    Delivered as standard

    • Pre-treatment (multimedia filters/self-cleaning filters, cartridge filters, UV-sterilisation) 
    • High-pressure pump 
    • Energy recovery device (Isobaric recovery or Turbocharger) 
    • RO membranes
    • Automatic flushing system / CIP 

    Options 

    • Post-treatment (remineralisation and/or pH-correction) 
    • Remote monitoring system 
    • Flow transmitters for seawater, permeate & brine 
    • Super duplex 
    • Containerized construction

    Options for large RO plants

    • UV sterilizer for the filtered water
    • Energy recovery device (turbocharger or pressure exchanger)
    • Dosing system for pH adjustment
    • Re-hardening system
    • Re-mineralisation filter
    • UV sterilizer for the permeate

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    Contact us

    Please fill in the form, we aim to respond within 1-2 business days depending on the enquiry. For an existing installation, provide all necessary details to identify the installation and the equipment. Fields indicated with an asterisk (*) are required.

    Find your local Wärtsilä office here

    For NEWBUILD, please contact +49 4152 805-0 or waw.sales@wartsila.com.

    For SPARE PARTS, please e-mail us with the Equipment Serial Number or the name of the vessel at wsc.aftersales@wartsila.com. For urgent support, contact +49 4152 805-130.

    For TECHNICAL SUPPORT & SERVICE, please email us with the Equipment Serial Number or the name of the vessel at wsc.aftersales@wartsila.com. For urgent support, contact +49 4152 805-226.

    Equipment Serial Number is taken from the equipment nameplate and includes all letters and numbers as given on the equipment nameplate.

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