Wind farm

Golden Spread Electric Cooperative + Wärtsilä

Gas power generation and grid stability under challenging weather conditions

The Golden Spread Electric Cooperative (GSEC) is a consumer-owned utility that provides power to 16 member distribution cooperatives serving 208,000 end consumers in the Southwest Power Pool (SPP) in the United States. One of the markets catered for by this electric energy network is Texas, a windy and arid area characterised by significant quantities of wind power generation.

GSEC debated different back-up power alternatives for addressing the challenges associated with their high proportion of intermittent wind-driven generating capacity. Agricultural irrigation, with its heavily varying demand for electricity, adds to the power balance equation, further increasing the flexibility demands on the wind-following plant. With all these challenges adding up, GSEC turned to Wärtsilä, in order to obtain suitable backup power.

Together with low levels of emissions, Wärtsilä gas-fired technology offers flexible operation, including the ability to start up and shut down at very short notice. As water resources are scarce in Texas, the low water consumption of the technology represents a major benefit. Mark W. Schwirtz, President & General Manager, GSEC confirms: “There are other technologies out there, but what led us to the decision to pick the Wärtsiläs [i.e. the Wärtsilä engines], was that they start very quickly and are efficient units.”

The requirement to deliver full output in the hot summer months of Texas presented yet another interesting challenge. Not only is the plant located 3350 ft (1020 m) above sea level, but the ambient temperatures there are rather extreme, ranging from a low of -10°F in winter to a high of 105°F in summer (-23°C to 41°C).

Thankfully, Wärtsilä’s combustion engines can cope with both freezing and hot temperatures with minimal derating. However, as large quantities of glycol are needed to protect the cooling circuits in winter, this would result in the engines having to be derated in summer. The issue was solved by introducing two different cooling water configurations. Two separate tanks were constructed – one holding cooling liquid containing glycol and the other for cooling water alone – and the type of cooling water used can be swapped. This solution allows full output and the efficiency of the plant across the entire temperature range.

The quick-starting power plant of GSEC, suitably named “Antelope” Station, consists of 18 Wärtsilä 34SG generating sets. Mark W. Schwirtz especially highlights the value of the plant’s multi-unit setup: “They provide multiple shafts, which gives us shaft diversity so we can bring generation on in small increments. This we feel will have value in the markets that we participate in.”

The delivery included mechanical, electrical and control auxiliaries, switchgear and exhaust emission control solutions. Additionally, Wärtsilä provided installation and commissioning support, as well as factory training for the local plant operation crew. The project timeline was tight, with operation originally scheduled to begin in 2012, but as forecasts indicated that demand in the summer of 2011 would be higher than anticipated, Golden Spread was keen to have the plant up and running as quickly as possible. The plant was successfully commissioned in the early summer of 2011 – way ahead of schedule.

WHOGOLDEN SPREAD ELECTRIC COOPERATIVE (GSEC)
WHAT170 MW ANTELOPE STATION
WHERETEXAS, USA
HOW18X20V34SG

 

This is what we achieved

170MW

Total energy capacity.

208K

Households powered in Texas.

18X

W20V18SG to power 16 distribution cooperatives.

Wärtsilä engines start very quickly and are efficient units.

- Mark W. Schwirtz, President & General Manager, GSEC

How we did it

Challenge icon

Challenge

  • Fluctuating output from wind generation
  • Fluctuating load due to irrigation processes
  • Very tight project schedule
  • Hefty temperature variations: -10- 105ºF (-23- 41ºC)
  • Scare water resources
Solution icon

Solution

  • Internal combustion engines with excellent ramp rates
  • Multi-unit plant
  • Seasoned project team working in close cooperation with the costumer
  • Two different cooling water configurations
  • Closer-circuit radiator cooling
Benefit icon

Benefit

  • Excellent operational flexibility & increased revenue from selling balance capacity
  • Very high efficiency over the whole load range & no start/stop penalties
  • Delivery ahead of schedule in order to meet changed customer needs
  • Nominal plant output and efficiency reached both in winter and summer
  • Negligible water consumption
Wind farm

The main details

 CUSTOMER GSEC
TYPEWÄRTSILÄ 20V34SG PEAK LOAD/STAND-BY & EMERGENCY POWER PLANT
WHERE TEXAS, USA
TOTAL OUTPUT 170 MW
FUEL NATURAL GAS
SCOPE ENGINEERING & EQUIPMENT (EEQ)
DELIVERY 2011

 

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