Supporting reliable power generation for industrial operations
Supporting the power generation of Industrial operations

Stable and reliable power generation, even in challenging conditions

In Middle East and Asia, energy-intensive industries like mining, cement and textiles face unique challenges in power generation. Rough ambient conditions, such as high temperatures, dust, and scarce water resources, present a need for reliable solutions capable of working in such environments. Remote locations of power plants limit the access to power grid, which can affect the reliability and overall efficiency of the power plant. A reliable source of electricity is essential to maintain uninterrupted production schedules of industrial operators. 

Growing interest in decarbonising operations, along with an increasing share of renewable energy sources, presents another challenge. Integrating renewables increases the volatility of the power system. Solutions able to integrate different energy assets are needed to endure stable electricity output while reducing the levelised cost of energy.

Benefits at a glance

Reliable power generation in rough conditions

Lower levelised cost of energy

Lower environmental footprint

Efficiency in operations

Tailored solutions to fit your specific needs

Power Plant view
Tailored solutions for your industry

Every facility is different. Our approach is to help operators understand their current situation and to jointly develop a reliable and tailored solution that ensures stable power generation even in challenging environments, while simultaneously improving efficiency and moving towards decarbonisation.

Mining


Mines are typically located in remote areas with limited or no access to the main power grid, while they also face growing pressure to reduce carbon emissions.

Wärtsilä delivers modular, scalable engine power plants that provide 24/7 reliable power even off-grid and can easily be expanded as your mining operations grow. Our hybrid solutions integrate flexible engines with renewable energy and energy storage to cut fuel consumption and lower emissions.

Cement


Cement plants deal with tough conditions like extreme heat, water scarcity, and heavy load variations.

Our engines are designed to thrive in harsh environments, using minimal water, responding quickly to fluctuating loads to keep production running smoothly. To further improve energy efficiency, Wärtsilä solutions can also be combined with waste heat recovery systems, helping cement plants make better use of excess exhaust heat, reduce fuel consumption, and lower emissions.

Textile


Textile factories need constant power to meet tight production schedules and often face fuel shortages or unreliable grids. 

Wärtsilä's dual-fuel engines offer fuel flexibility, allowing seamless transitions between gas and liquid fuels, ensuring uninterrupted power supply even during fuel shortages.

15 Dec 2022 · Article
6 min read
Future-proof solutions for decarbonising power generation in mining operations
The mining industry is looking for ways to improve the carbon...
Wärtsilä Energy - Article - Cemeting the success
2 Sep 2021 · Article
7 min read
Cementing the success
Saudi Arabia’s cement industry requires uninterrupted production to keep pace with demand, which means the power supply has to...
Person holding orange textile which is flying in the wind
4 May 2021 · Article
6 min read
Tech to save textile
Pakistan’s textile industry needs flexible power generation.

Explore our energy solutions

Engine power plants

Wärtsilä offers a wide range of flexible engine power plant solutions that can provide baseload availability or support an optimised transition to renewable energy.

With negligible water consumption and excellent load taking capacity, our engine power plants are able to operate even in rough ambient conditions while still offering best in-class efficiency.

Wärtsilä engines are designed to run on a wide range of sustainable fuels. Already today, they are capable of combusting synthetic carbon-neutral methane and up to 25vol% hydrogen blend with natural gas. We have launched the world’s first large-scale 100% hydrogen engine power plant solutions.

Learn more about our engine power plants

Decarbonisation services

Microgrids that need reliable, constant power will face challenges in ensuring stability, reliability and efficiency when adding intermittent renewables to the system.

Wärtsilä decarbonisation services offer a holistic long-term solution to ensure power availability and support in decarbonising your power generation with the lowest possible levelised cost of electricity. With the GEMS Digital Energy Platform, you can optimise your microgrid’s performance in real time, maximising efficiency and reliability.

The solution aims to minimise your operational and technical risks with analytics and expert support and achieve your business and sustainability goals with an outcome-based partnership.

Discover decarbonisation services

Operation & Maintenance

An Operation & Maintenance (O&M) solution with Wärtsilä means entering into a partnership, agreeing on and working towards shared productivity and profitability goals for your company. It is an efficient business solution covering every aspect of the day-to-day operation and all related maintenance and administration tasks.

The tailored solution aims to maximise the productive lifetime of your installation and the return on your investment.

Learn more about O&M solutions

 

References

  • PT Aneka Tambang Tbk (ANTAM), Indonesia

    Two decades of evolving partnership powering remote mining operations

    Read more
    PT Aneka Tambang Tbk (Antam)
  • PhilGold Processing & Refining Corporation, Philippines

    Reliable and efficient energy for remote gold mine with custom operation solutions

    Read more
    PhilGold Processing & Refining Corporation
  • Yamama Cement, Saudi Arabia

    Maximising the efficiency of Saudi Arabia’s largest engine power plant with waste heat recovery, ensuring reliable energy supply under harsh operating conditions.

    Read more
    Yamama_header
  • Mansourah-Massarah, Saudi Arabia

    A hybrid solution for reliable, sustainable power generation

    Read more
    Mansourah & Massarah header
  • Hail Cement Company

    The Operation and maintenance agreement with Wärtsilä empowers the company to focus on their core business, which is cement manufacturing.

    Read more
    Hail Cement
  • McArthur River Mine, Australia

    Wärtsilä supplied six 20V34SG gas engines totaling 53 MW to power Australia's McArthur River zinc mine, ensuring reliable, efficient energy under extreme heat through a long-term, condition-based maintenance partnership with EDL.

    Read more
    MCARTHUR RIVER MINE - AUSTRALIA

Related material

Expert insight: Towards 100% renewable energy for mines

Watch Christoffer Ek, our Director of Decarbonisation Services, as he explores the necessary steps for mines to transition to a decarbonised energy mix, and gain insights into the technical and commercial challenges of decarbonising mining operations.

This presentation was featured at the annual Energy and Mines Australia conference in May 2024. Visit the event page for more recordings and detailed reports!

Wärtsilä Energy. Let's connect.