man sits in front of simulator monitors
Wärtsilä Liquid Cargo Handling simulators

Train personnel using true‑to‑life simulations of tanker and terminal cargo systems, aligned with international standards and best practices.

Wärtsilä Liquid Cargo Handling simulators

Wärtsilä Liquid Cargo Handling Simulators (LCHS) are designed to train and certify personnel responsible for the safe handling of liquid cargo and the operation of auxiliary equipment. The simulators are designed for liquid cargo tankers, gas carriers, and cargo terminals, as well as personnel responsible for the safe handling of cargo and auxiliary equipment. The simulators provide a detailed, true‑to‑life representation of vessel and terminal systems, supporting realistic and effective training in complex cargo operations.

At a glance

  • What it is: A comprehensive liquid cargo handling simulator solution for training and certification in tanker and terminal cargo operations.
  • Why it matters: Supports safe, compliant cargo operations by enabling realistic training aligned with international maritime standards.
  • How it works: Replicates vessel and terminal cargo systems using mathematical models, visualisation, automation, and instructor‑led scenarios.
  • Where it applies: Maritime training centres, academies, government authorities, shipping companies, terminal operators, and crewing agencies.

Reducing risk in complex liquid cargo operations

Modern liquid cargo operations involve increasingly complex systems, tighter safety margins, and stricter regulatory oversight. Cargo incidents can have severe safety, environmental, and operational consequences, making realistic training essential.

Liquid Cargo Handling Simulators allow trainees to practise cargo operations, abnormal situations, and emergency response in a controlled environment, ensuring competence before operating on real vessels or terminals.

Comprehensive training for safe cargo handling

Wärtsilä’s Liquid Cargo Handling Simulators deliver comprehensive training and certification for personnel involved in liquid cargo operations. Trainees gain hands‑on experience with realistic cargo scenarios, learning to manage loading, discharging, stability, stress, and pollution prevention safely and effectively.

The simulator includes an integrated Load Calculator System (LCS) for real‑time calculation of tank volumes, hull stress, ship stability, and loading conditions, supporting safe cargo operations in line with STCW recommendations.

Automated e‑Tutor scenarios based on IMO Model Courses support assessment, record‑keeping, and self‑paced learning, reducing instructor workload and ensuring consistent training outcomes.

The solution supports both instructor‑led and automated training, enabling consistent assessment, flexible learning paths, and efficient use of instructor time.

How liquid cargo operations are realistically simulated

The simulator provides a detailed digital replica of vessel and terminal cargo systems, combined with advanced visualisation and automation. Cargo operations are simulated using precise mathematical models that replicate real‑world behaviour under both normal and abnormal operating conditions.

The simulator is supported by an extensive ship model library covering all major oil and gas tanker types, with models based on real vessels for authentic training. The simulator supports multi‑cargo capability, enabling the simulation of virtually any cargo type using precise mathematical models for accelerated and realistic training.

Instructor and trainee workstations

The training system is built around dedicated instructor and trainee workstations, each designed to reflect their real‑world operational roles.

Instructor workstation

woman sits in front of simulator monitors

The instructor workstation features a dual‑monitor setup for exercise creation, live scenario control, and debriefing. It includes intercom functionality, audio and video logging, and e‑Tutor tools for automated assessment, performance tracking, and record‑keeping.

Trainee workstation

man sits in front of simulator monitors

The trainee workstation provides a realistic cargo control room interface with animated 2D and 3D visualisation, CCTV views, and an integrated load calculator. Trainees use this environment to manage stability, strength, cargo transfer, and auxiliary systems during simulated operations.

Who liquid cargo handling training is designed for

Wärtsilä Liquid Cargo Handling Simulators are suitable for training personnel involved in:

  • Liquid cargo tanker operations
  • Gas carrier operations
  • Terminal cargo handling
  • Cargo safety, emergency response, and environmental protection

The solution supports training across a wide range of operational roles, from trainees to experienced officers and terminal staff

How liquid cargo training is delivered

Simulated systems

The simulator includes detailed models of key cargo and auxiliary systems, including:

  • Cargo, ballast, and ballast water treatment systems
  • Inert gas and dry air systems
  • Cargo pumping and tank heating systems
  • Tank washing, ODME, fire, and gas detection systems
  • Remote‑controlled valves, emergency shutdown, and alarm systems
  • Integration with automation and monitoring systems

Configuration

The Liquid Cargo Handling Simulator is available in multiple configurations to suit different training needs:

1. Cloud Simulation

2. Smart Realities

3. PC-based networked class for group and team training under instructor supervision

PC-based networked class for group and team training

4. Full mission mode for professional hands-on training in a realistic, immersive ship-like environment

Full mission mode for professional hands-on training in a realistic, immersive ship-like environment

Frequently asked questions

Who are Liquid Cargo Handling Simulators intended for?

They are intended for personnel responsible for the safe handling of liquid cargo, including tanker crews, gas carrier crews, terminal staff, and training institutions.

Does the simulator support certification and assessment?

Yes. The simulator includes automated e‑Tutor scenarios based on IMO model courses, with assessment, logging, and performance tracking.

Can emergency and abnormal situations be trained safely?

Yes. Instructors can introduce abnormal conditions and emergency scenarios, allowing trainees to practise response strategies without real‑world risk.

What types of cargo operations can be simulated?

The simulator supports a wide range of cargo types and operations using precise mathematical models tailored to different tanker and terminal configurations.

Compliance and standards

The Wärtsilä Liquid Cargo Handling Simulator meets the requirements of international standards, including:

  • STCW 2010 Convention requirements (with Manila amendments)
  • IMO Model Courses:
    - IMO 2.06 Oil Tanker Cargo and Ballast Handling Simulator
    - IMO 1.01 Basic Training for Oil and Chemical Tanker Cargo Operations
    - IMO 1.02 Advanced Training for Oil Tanker Cargo Operations
    - IMO 1.03 Advanced Training for Chemical Tanker Cargo Operations
    - IMO 1.04 Basic Training for Liquefied Gas Tanker Cargo Operations
    - IMO 1.05 Advanced Training for Liquefied Gas Tanker Cargo Operations
    - IMO 1.06 Specialized Training for Liquefied Gas Tankers
    - IMO 1.35 LPG Tanker Cargo and Ballast Handling Simulator
    - IMO 1.36 LNG Tanker Cargo and Ballast Handling Simulator
    - IMO 1.37 Chemical Tanker Cargo and Ballast Handling Simulator
  • DNV GL‑ST‑0033 Maritime Simulator Systems standard
  • OCIMF marine terminal training and competence assessment guidelines
  • MARPOL 73/78 requirements
  • SIGTTO requirements

This ensures suitability for both ship‑based cargo operations and terminal training programmes in line with OCIMF competence and assessment guidelines.

Ready to take the next step?

Contact Wärtsilä to discuss how Liquid Cargo Handling Simulators can support cargo safety, regulatory compliance, and operational competence

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