Wärtsilä Corporation, Trade & Technical Press 16 April, 2003
Orders have been received for the first Sulzer RT-flex common-rail engines to power large container liners.
Four 7500 TEU Post-Panamax container liners recently contracted by Blue Star Reederei, a subsidiary of P&O Nedlloyd BV, with the Japanese group IHI Marine United Inc. will each be propelled by a 12-cylinder Sulzer RT-flex96C engine of 68,640 kW. The engines will be built under licence from Wärtsilä Corporation by Diesel United Ltd in Aioi, Japan. The first of these ships is due for delivery towards the end of 2004, with the others being delivered in 2005.
In addition, 8-cylinder Sulzer RT flex96C engines, each of 45,760 kW, will be installed in two 5040 TEU vessels ordered by Herm Dauelsberg GmbH & Co at Hyundai Heavy Industries Co Ltd in Korea. The engines will be built under licence from Wärtsilä Corporation by Hyundai. The first ship is due for delivery in May 2005.
These are the most powerful diesel engines so far announced to have electronically-controlled common-rail fuel injection. This contract marks a major step forward for the fully-integrated electronic control and common-rail technologies incorporated in Sulzer RT-flex engines.
Developed by Wärtsilä Corporation, Sulzer RT-flex engines are the first low-speed engines to have electronically-controlled common-rail systems for fuel injection and valve actuation. This gives unrivalled flexibility in the way the engines operate, to deliver benefits such as smokeless operation at all operating speeds, much lower steady running speeds (useful for canal passages and harbour approaches), reduced maintenance requirements, greater reliability, and reduced lower fuel consumption.
The first series-built Sulzer RT-flex production engine in operation is the Sulzer 6RT flex58T-B in the bulk carrier “Gypsum Centennial” which entered service in September 2001. It has now more than 7500 running hours. More recently further Sulzer RT-flex engines have been built at Wärtsilä’s Trieste factory in Italy, and by licensees in Korea and Japan.
The Sulzer RT-flex96C is adapted from the well-established Sulzer RTA96C engine, the most powerful Sulzer low-speed marine engine type. This is a popular prime mover for the world’s largest types of container liners. Recent orders for Sulzer RTA96C engines have taken the number of engines in service or on order to a total of 139 engines with an aggregate power output of 7954 MW (10.82 million bhp).
Introduced in 1994, the Sulzer RTA96C engine has successfully made its mark in the propulsion of large container ships. All the engines are employed in this application, in ships with container capacities from 3700 to more than 8000 TEU. The first engines entered service in October 1997 and the longest-running engines have exceeded 36,000 running hours.
Initially there was an emphasis on engines with 10, 11 and 12 cylinders in-line, giving up to 65,880 kW in one engine to suit the newer generation of large Post-Panamax container liners. Some 91 of the engines delivered or on order have 10, 11 or 12 cylinders. In 2001, the power range covered by the Sulzer RTA96C was extended to 80,080 kW by the addition of a 14-cylinder model and an increase in cylinder power to 5720 kW for all cylinder numbers. This raised the maximum continuous power of the 12-cylinder engine to 68,640 kW. More recently, advantage has been taken of the high cylinder output of the Sulzer RTA96C to provide compact engines with down to seven cylinders for Panamax vessels.
In addition to the above orders for Sulzer RT-flex versions, there have been orders for 23 ships equipped with Sulzer RTA96C main engines in recent months. They include five 8030 TEU vessels contracted by the German shipowner Reederei Claus-Peter Offen at Hanjin Heavy Industries in Korea, each having a 12-cylinder engine of 68,640 kW output. 8-cylinder engines, each of 45,760 kW will be installed in six 5600 TEU ships contracted by the German shipowner Hamburg Süd at Daewoo Heavy Industries Ltd in Korea. Twelve container ships ordered from Hyundai’s Ulsan and Samho yards by another German shipowner Nordcapital (E. Rickmers) will also be powered by Sulzer RTA96C engines. They comprise five 7800 TEU vessels with 12-cylinder engines, four 5040 TEU vessels with 9-cylinder engines and three 5040 TEU vessels with 8-cylinder engines.
Public Relations Manager, Marine Division
Direct tel: +358 10 709 1941
Direct fax: +358 10 709 1942